Plant Head

The Plant Head will be responsible for overseeing all aspects of operations at a phosphatic fertiliser manufacturing unit. The ideal candidate will have extensive experience in SSP industry with a proven track record of leadership and operational excellence. Experience in heavy industries such as cement or
chemical manufacturing is also acceptable.

Age: 45 – 53 years

Key Responsibilities:

1. Operations Management:

• Lead and oversee all operational activities at the manufacturing plant to ensure efficient production and timely delivery of high-quality phosphatic fertilisers.
• Develop and implement standard operating procedures (SOPs) to optimise plant performance and maximise productivity.
• Monitor plant operations closely to identify and address any issues or bottlenecks that may arise during the production process.
• Implement best practices for safety, health, and environmental compliance to ensure a safe working environment for all employees.

2. Production Planning and Control:

• Develop production plans and schedules in coordination with the demand forecast to meet customer requirements and achieve production targets.
• Monitor production metrics and key performance indicators (KPIs) to track progress against targets and identify areas for improvement.
• Implement measures to optimise production efficiency, minimise downtime, and reduce production costs without compromising product quality.

3. Quality Assurance and Control:

• Ensure that all manufactured products meet quality standards and specifications through rigorous quality control measures.
• Implement quality assurance processes and procedures to maintain consistency and reliability in product quality.
• Conduct regular inspections and audits of the production process to identify and address quality issues promptly.

4. Maintenance and Reliability:

• Develop and implement maintenance strategies to ensure the reliability and availability of plant equipment and machinery.
• Coordinate with maintenance teams to schedule preventive and predictive maintenance activities to minimize unplanned downtime.
• Implement reliability improvement initiatives to optimise equipment performance and extend asset life.

5. Team Leadership and Development:

• Provide leadership and direction to the plant operations team, including supervisors, technicians, and operators.
• Foster a culture of teamwork, collaboration, and continuous improvement to drive operational excellence.
• Develop and mentor team members to enhance their skills and capabilities and create a high-performance work environment.
  
• Qualifications and Experience:
• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, or related field. Advanced degree or MBA is preferred.
• Minimum of 15 years of experience in a leadership role in SSP or heavy industries such as cement, chemical manufacturing.
• Proven track record of successfully managing and optimizing plant operations to achieve production targets and quality standards.
• Strong technical knowledge of manufacturing processes, equipment, and systems related to phosphatic fertilizer production.